Hi just bought an old bike with a set of dirt jam comps wondering where to get seals and or a. I had a 2006 marzocchi dirt jam pro and it had the top out issue. What is this noise im hearing when ever i hit a jump or manual after. Antonin bartonicek cyklo bartonicek vyhradni zastoupeni, oficialni dovozce znacek. Since the day i bought it, when i pull the front wheel off the ground in a bunnyhop or off the lip of a jump, the fork rebounds out too quickly with a kunnnnnng. View and download marzocchi bomber 2004 owners manual online.
The biggest change is an inverted crown which has brought the weight down by 15% and increased strength by 30%. This is one of the best single crown forks produced by marzocchi and one of the better dirt jumping forks to date. First post here and also first time servicing my forks, which are 2006 marzocchi dirt jam pro. Now, remove the bushing and seal from the lower tube. Read its strength, weaknesses, find deals and pricing mtbr. Fork marzocchi dirt jam pro 100mm handlebar alloy 30mm rise grips dk vice low flange stem cnc alloy 40mm headset fsa pig detangler na brake levers avid fr5 rear brake avid bb5 mech. Marzocchi quickly became one of the biggest brands on the market and since then has had more than just cult status. A list of service centers can be found on the last page of this manual or on the internet page m marathon sl. Instructions for use marzocchi forks are based on an advanced technology coming from the companys years long experience in.
Cassette sun rhyno lite double wall rims for disc stainless wtb freerider 26 x 2. Ktm marzocchi magnum 45 50 fork instruction manual motorcycles covered. Long coil adjustability external air preload new internal rebound. Since 2015 marzocchi has belonged to fox and they have the completely revised products manufactured in their factories. Monarch shock service monarch xx shock motorex racing fork oil 2. Here we have a very lightly used marzocchi dirt jam pro fork. Marzocchi 4x and dirt jump forks updated bike magic. I have a dj1 from 2006 and i was able to stick it to a maximum of 6cm. All marzocchi fork models with oil level charts and volumes. Marzocchi bike accessories, bike parts bikecomponents.
I put the forks on the cove and they are a great improvement over the 100 mm travel manitou forks i was making do with. Marzocchi dirt jumper 1 diy fork service and how it works 1 marzocchi. Save marzocchi fork parts to get email alerts and updates on your ebay feed. Oil levels are always measured with the stanchion and dampers fully compressed and with coil springs and spacers removed where applicable and is the air gap between the top of the stanchion to the surface of the oil. Marzocchi oil level charts and volumes for maintaining your. This ktm marzocchi mini usd 35 minicross fork instruction manual is an authorized reproduction of the original, out of print manual. My 2006 husqvarna wr250 has marzocchi 45mm shiver forks think its the same for a 2006 husqvarna cr125 but not sure this is the service manual i used when i overhauled them last year. Up for auction is a used 2006 marzocchi dirt jumper 2 fork. Internally there are significant changes, with higher quality twopiece bushings with vertical slots allowing for better oil penetration. Oil change and inspection of marzocchi mx comp fork. But looking around, most brakes currently on the market are postmount native and use adaptors to fit is mounts so we dont think its too much of a issue. After disassembling the forks, always use new, original marzocchi seals when. Get your forks serviced at chain reaction cycles click here for forks workshop.
Other features include 100mm travel, forged fr design crown, magnesium fr monolite one piece arch and sliders, 32mm crmo steel stanchions, reinforced steel steerer. Bomber 2004 bicycle accessories pdf manual download. Marzocchi dirt jumper 1 diy fork service and how it works 1. I was wondering if anyone knows what kind of grease i should be using for the spring in the left leg. Owners manual is obvious translation from taiwanese to english, not much help. May, 2011 oil change and inspection of marzocchi mx comp fork. Modified marzocchi dirt jam pro 2006 150mm travel, left leg is oil,air system. Ive got a marzocchi dirt jam pro fork on my dk xenia. Buy and sell with more than 160,000 cyclists on the go. Models like the marzocchi 888, monster or even super monster still make mountain bikers rave. Any one else get a noise when they pop a wheelie or manual or even when you pull up at a certain speed. The manual i have been going off just says smear the left spring with the recommended grease but doesnt actually detail the recommended grease. It provides service, repair and tuning information for ktm motorcycles equipped with marzocchi magnum 4550 forks. This paragraph indicates the sequence of operations to perform to set up the marzocchi forks correctly.
For dirt jumping, marzocchi presents the dirt jumper 1 with an air spring and a stiff 20mm axle. This what i have found and what actually worked well for me 170 lbs and my son 120lbs. This ktm marzocchi magnum 4550 fork instruction manual is an authorized reproduction of the original, out of print manual. Damping is via one side alloy ssv system with air and one side long coil, with external air preload and new internal rebound adjuster. Read its strength, weaknesses, find deals and pricing. Marzocchi dirt jam pro 100mm travel suspension, disc mounts heavy duty aheadset wseals shimano disc hubs with qr front and rear. Upload, manage and browse more than 21,000 bike ads on your apple and android phones. Marzocchi 2000 bomber dust seals set of 2 bicycle suspension parts new old stock.
It was pulled from one of my bicycles in 2010 and has been stored since in great working order. Try to adjust the rebound, and if that dont hepls change the oil to 10w. Looking for the correct way to fill cartridge body 45mm. Marzocch 45mm shiver fork service manual hope that helps good luck and cheers. Buy marzocchi forks from chain reaction cycles, the worlds largest online bike store. Instructions for use marzocchi forks are based on an advanced technology coming from the companys years long experience in the professional mountain bike. Jan 20, 2008 hey guys, i got a bike with a set of dj3s on it. A list of service centers can be found on the last page of this manual or on the internet page. Dropoff comp 2004, dropoff triple 2004, exr comp 2004, exr pro air 2004, exr pro coil 2004, txc 2004, exr supra 2004, mz race 2004, mz comp 2004, txc ecc. For 2010 marzocchi has updated its dirt jump forks range. Marzocchi mar 19, 2007 ive got a marzocchi dirt jam pro fork on my dk xenia. Dec 28, 2009 the marzocchi dirt jam pro is the lowest priced marzocchi dirt jump fork available in the uk. Mountain bike suspension fork axle to crown measurements. Marzocchi m1r specifications the following information supplied by marzocchi in feb.
Ktm marzocchi mini usd 35 minicross fork instruction manual. Disc front brake na cranks dk chop stix 170mm bb dk euro 19 sealed pedals dk platform sprocket dk iron cross 33t freewheel 17t chain kmc 410h rims sun rhyno lite. Other features include 100mm travel, forged fr design crown, magnesium fr monolite one piece arch and sliders, 32mm crmo steel. The marzocchi dirt jam pro is the lowest priced marzocchi dirt jump fork available in the uk. Complete seal kit consisting of 2 oil seals and 2 dust deals. Marzocchi dirt jampro noise in bikes, parts, and gear. We used 125ml to achieve the full travel of the fork.
This is quite a departure for marzocchi, and might be a headache for some riders looking to upgrade forks. Marzocchi suspension2006 dirt jam pro sl2006 dirt jam pro sltechnical. Using oil levels is the most accurate way of measuring the volume of oil inside a fork. Marzocchi, formula, mxm, okbaby, airbone, vittoria, sigma, ixs. With deep roots in the foundation of performance mtb suspension, marzocchi shocks and forks keep you riding longer with minimal maintenance. Marzocchi dirt jam pro fork question ridemonkey forums. Jan 22, 2014 modified marzocchi dirt jam pro 2006 150mm travel, left leg is oil,air system. Dirt jumper 2 2011marzocchi defined the dj category, they defined the market and thedj fork continues to gap the competition. Competition xc mtb xc zen extreme xc 2005 saracen cycles. Our bombproof designs ensure youre on the trail while others are stuck at home waiting for their parts to get serviced. It provides service, repair and tuning information for equipped with marzocchi magnum usd 35 minicross forks including.